Biofiltration with enhanced sludge handling

ABSTRACT

A water treatment system including a media filter having a filter chamber with a volume to accommodate filter media and a sludge outlet and a charge chamber for storing air. The charge chamber is fluidly connected to the filter chamber and has: (i) an air outlet for admitting air into the filter chamber; and (ii) an air inlet. The system also includes a trigger for selectively allowing the passage of air from the charge chamber air outlet into the filter chamber upon reaching a trigger release point and a sludge concentration/storage volume having at least one wall extending upward to form an upper opening. This wall has a height substantially above the trigger release point and substantially isolates the sludge volume from the charge chamber, except for the upper opening. Finally, an inlet to the sludge volume is at a height which allows pressure within the media filter during a filtration stage to move water above the wall height and into the sludge volume.

CROSS REFERENCE TO RELATED APPLICATION

This application claims benefit of U.S. provisional application No.61/907,142, filed on Nov. 21, 2013, which in incorporated by referenceherein.

BACKGROUND

The present disclosure relates to media filtration systems and inparticular embodiments, techniques for the handling of sludge created bythese filtration systems.

Media filtration systems have become increasingly used in aquaculture,wastewater treatment, and other water treatment areas. In particular,air charged backwashing bioclarifiers employing floating media such asdisclosed in U.S. Pat. No. 6,517,724 have proven to be a cost-effectivesystem for treating water used in the above industries. However, theusefulness of such systems may be enhanced further with continuedimprovements in the methods of handling the sludge associated with thesesystems.

SUMMARY OF SELECTED EMBODIMENTS OF INVENTION

One embodiment of the present invention is water treatment system. Thesystem includes a media filter having a filter chamber with a volume toaccommodate filter media and a sludge outlet and a charge chamber forstoring air. The charge chamber is fluidly connected to the filterchamber and has: (i) an air outlet for admitting air into the filterchamber; and (ii) an air inlet. The system also includes a trigger forselectively allowing the passage of air from the charge chamber airoutlet into the filter chamber upon reaching a trigger release point anda sludge concentration/storage volume having at least one wall extendingupward to form an upper opening. This wall has a height substantiallyabove the trigger release point and substantially isolates the sludgevolume from the charge chamber, except for the upper opening. Finally,an inlet to the sludge volume is at a height which allows pressurewithin the media filter during a filtration stage to move water abovethe wall height and into the sludge volume.

In one variation, the sludge volume is a sludge compartment positionedwithin the media filter. In another variation, the sludge volumecomprises a sludge basin formed outside of the media filter.

Another embodiment has the charge chamber positioned in the mediafilter, while in an alternate embodiment, the charge chamber ispositioned within the sludge basin.

As is clear from the many further embodiment disclosed below, nothing inthis summary should be considered a limit on the scope of inventionclaimed.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 illustrates a prior art floating media bioclarifier.

FIG. 2A illustrates one embodiment of the present invention.

FIG. 2B illustrates the FIG. 2A embodiment during the filtration stage.

FIG. 2C illustrates the FIG. 2A embodiment during the backwash stage.

FIG. 2D illustrates an alternative sludge accumulation compartment.

FIG. 2E illustrates a sludge accumulation compartment formed with aninclined sidewall.

FIG. 3A illustrates another embodiment of the present invention.

FIG. 3B illustrates the FIG. 3A embodiment during the backwash stage.

FIG. 3C illustrates an embodiment similar to FIG. 3A, but with an opendischarge port on the sludge basin.

FIG. 3D illustrates an embodiment with the return conduit modified fromFIG. 3A.

FIG. 3E illustrates the embodiment of FIG. 3D during a backwash stage.

FIG. 3F illustrate an embodiment with a one-way valve positioned in thereturn conduit.

FIG. 3G illustrates the embodiment of 3F at a later filtration stage.

FIG. 3H illustrates a pressurized version of the embodiment of FIG. 3F.

FIG. 4A illustrates a further embodiment of the present invention.

FIG. 4B illustrates the FIG. 4A embodiment during the backwash stage.

FIG. 4C illustrates the FIG. 4A embodiment shortly following thebackwash stage.

FIG. 4D illustrates a further embodiment during the filtration state.

FIG. 4E illustrates the FIG. 4D embodiment during the backwash stage.

FIG. 5A illustrates a further embodiment of the present invention.

FIG. 5B illustrates the FIG. 5A embodiment during the backwash stage.

FIG. 5C illustrates another variation on the embodiment of FIG. 5A.

FIG. 5D illustrates a pressurized version of the embodiment of FIG. 5A.

FIG. 5E illustrates a modification to the embodiment of FIG. 5A.

FIG. 5F illustrates the embodiment of FIG. 5E, but with an externalsyphon.

FIG. 5G illustrates the embodiment of FIG. 5E, but further including asludge accumulation compartment.

FIG. 5H illustrates an embodiment having a siphon trigger in both themedia filter and the sludge basin.

FIG. 5I illustrates an embodiment with an external charge chamber andsiphon trigger.

FIG. 6 illustrates a further embodiment of the present invention.

FIG. 7 illustrates an embodiment with effluent recirculation.

DESCRIPTION OF SELECTED EMBODIMENTS

FIG. 1 illustrates a prior art air charged backwashing biofilter orbioclarifier such as disclosed in U.S. Pat. No. 6,517,724 (the DetailedDescription, Drawings, and Claims of which are incorporated by referenceherein in their entirety). The term “filter”, “bioclarifier” and“biofilter” may be used interchangeably throughout this application.Likewise, “water” as used herein means wastewater or any water streamhaving foreign matter to be removed (“influent”) and may also mean thetreated water leaving the system (“effluent”). FIG. 1 illustrates abasic configuration of the prior art floating media biofilter 1.Biofilter 1 comprises a tank 2 having a wastewater or influent inlet 4,a treated water or effluent outlet 6, and a sludge outlet 10. Ingeneral, water flow through inlet 4 of this prior art biofilter ispresumed constant through all phases of filter operation, the effluentflow through outlet 6 is somewhat variable due to the backwashingmechanism, and sludge removal is intermittent and usually not associatedwith a back washing event. Tank 2 will further comprise at least twocompartments, filter chamber 12 and charge chamber 13. Filter chamber 12will accommodate a bed 9 of floating filtration media 15. Floating media15 will preferably comprise multiple low density granular media beads(or simply “beads”) as described in U.S. Pat. No. 6,517,724, but manyother types of media may be used.

Floating media 15 will form a media bed or pack 9 when tank 2 is filledwith water or other liquid, and when media 15 are left undisturbed. Ascreen 16 or some other some other water permeable barrier will bepositioned between effluent outlet 6 and floating media 15 to preventthe media beads from escaping tank 2 through effluent outlet 6.

Positioned in a lower section of tank 2 is a charge chamber wall 20 and21 defining a charge chamber 13. Charge chamber 13 forms a substantiallyairtight enclosure along the length of wall 20 and 21. Formed betweenthe outside wall 23 of tank 2 and charge chamber wall 20 is a settlingarea 18 through which water passes before entering charge chamber 13. Inthe embodiment shown in FIG. 1, wall 20 terminates in the approximatevicinity of the bottom 11 of tank 2. Between bottom 11 and wall 20 iswater inlet passage 19 which will allow the transfer of water betweenfilter chamber 12 and charge chamber 13 as will be explained in greaterdetail below. Generally, sediment falls to bottom 11 and is periodicallyremoved through sludge outlet line 10.

An air inlet 8 will communicate with charge chamber 13 in order to allowthe introduction of air into charge chamber 13. In many embodiments, airintroduction through inlet 8 is generally continuous throughout allphases of filter operation. An air outlet 28 formed in top wall 21 willallow the intermittent transfer of air from charge chamber 13 to filterchamber 12. A trigger 24 for initiating this transfer of air will bepositioned to communicate with the filter chamber 12 and a variable airpocket 14 which will be formed in charge chamber 13 above water level22. In the embodiment shown in FIG. 1, trigger 24 is an air siphon 25positioned inside of charge chamber 13. A first section of siphon 25(discharge opening 27) extends through air outlet 28 to communicate withfilter chamber 12. A second section of siphon 25 has an openingcommunicating through syphon inlet opening 26 with variable air pocket14 in the interior space of charge chamber 13 and the lowermost sectionof siphon 25 has a bend or invert 29.

As described in U.S. Pat. No. 6,517,724, in the normal filtration mode,influent enters tank 2 through inlet line 4 at sufficient pressure thateffluent may exit through outlet line 6 after passing through the mediabed. During filtration mode, air is slowly entering air inlet 8 andaccumulating in air pocket 14. Air pocket 14 gradually increases insize, displacing water from charge chamber 13 and lowering the waterlevel 22 in charge chamber 13. Air enters the siphon 25 through syphoninlet 26 until the water level is eventually forced down to the siphoninvert 29. Air bubbles then enter the siphon column dropping the counterpressure restraining the air in air pocket 14. Air begins to rapidlyescape from charge chamber 13 through siphon 25 and syphon dischargeopening 27. As air exits charge chamber 13, water from filter chamber 12will flow into charge chamber 13 through passage 19. The rapiddisplacement of air from charge chamber 13 to filter chamber 12vigorously agitates the beads as media bed 9 is dropping toward thebottom of filter chamber 12 and thereby allowing excess bio-floc andtrapped sediments to be removed from filter media 15. Water level 22continues to rise until the air siphon inlet 26 is flooded filling theother siphon column, thus establishing a water column to counterpressure the air pocket 14. The pressure between filter chamber 12 andcharge chamber 13 equalizes trapping the air in air pocket 14 As wastewater continues to enter tank 2 through inlet 4, filter chamber 12 willfill and filter media 15 will float toward screen 16. When filter media15 is restrained against screen 16, waste water will again flow throughfilter media 15 and exit tank 2 through outlet 6.

After water level 22 has reached its maximum level in charge chamber 13during the backwashing cycle, water level 22 will drop at acomparatively slow rate as air enters charge chamber 13 through inlet 8.Thus charge chamber 13 is a relatively quiescent zone after water level22 has reached its maximum level during the backwashing cycle. Thisallows charge chamber 13 to act as a primary clarifying area in whichbio-floc is transported from filter media 15 to charge chamber 13 duringbackwashing, will be able to settle to the bottom of tank 2 to form alayer of “sludge” 23. The settling area 18 is also a quiescent zonewhich allows the settling of bio-floc particles which did not reachcharge chamber 13 during backwashing. The sludge forming at the bottomof the bottom of charge chamber 13 is a semi-liquid layer having in theneighborhood of 0.5% to 2.0% solids. However, it will be understood thatthe definition of “sludge” is broad enough to include water having anyconcentration of solids (e.g., less than 0.5% or greater than 10%),where that solids containing water is transferred for the purposes ofconcentrating or removing solids from the treatment system.

FIG. 2A illustrates one embodiment of the present invention. The tank 2seen in FIG. 2A is an air charged floating media filter having a filterchamber 12, a charge chamber 13, and a trigger 24. In the illustratedembodiments, trigger 24 is the syphon 25, but other triggers, whetherbased on mechanical, electrical or other operating mechanisms, may beemployed. Any trigger device which will selectively allow air to betransferred from the charge chamber 13 to the filter chamber 12 maysuffice, including the alternate triggers disclosed in U.S. Pat. No.6,517,724. In many embodiments where the trigger is a siphon, the siphoninlet and outlet openings may be covered with screen or other suitablematerial. This screening material will most typically have an openingsize that is small enough to assure exclusion of the filtration media.

Influent enters at tank inlet 4 from an influent feed height 5, i.e.,the liquid level from which influent enters the filter and whichdetermines the pressure (minus pipe losses) at inlet 4. The distancebetween influent feed height 5 and the bottom of the air pocket incharge chamber 13 (shown as Z_(Y) in FIG. 2A) determines the pressure ofthe air in charge chamber 13. As the distance Z_(Y) increases, the headpressure (i.e., fluid pressure represented as the height of a column offresh water, e.g., one foot of head equals approximately 0.43 psi) incharge chamber 13 increases. In FIG. 2A, the distance from feed height 5to the invert 29 of syphon 25 is represented by Z₁ and when the air incharge chamber 13 reaches this invert, the pressure may sometimes bereferred to as the “siphon trigger head.” This siphon trigger head maybe more broadly considered as a “trigger release point.” The triggerrelease point refers not only to a physical height of the siphon invertwhen describing a siphon type trigger, but may also refer to a waterlevel for a trigger activated by water height or a pressure level for atrigger activated by a given pressure (e.g., a trigger formed of anelectronically control valve activated by water level sensors orpressure sensors). In essence, the trigger release point is the instantwhen the trigger begins allowing air transfer from the charge chamber tothe filter chamber.

Positioned within charge chamber 13 is a sludge accumulation compartment35 (or sludge compartment). This embodiment of sludge compartment 35 isformed by a sidewall 36 extending upward from the bottom of chargechamber 13. At the top of sidewall 36, an upper opening 37 is formed insludge compartment 35 such that (i) water entering charge chamber 13during a backwash cycle will flow into sludge compartment 35 when thewater level over-tops sidewall 36, and (ii) the interior of sludgecompartment 35 is subject to pressurized air within charge chamber 13.It will be understood sidewall 36 extends laterally (i.e., into theplane of the paper in FIG. 2A) such that sludge compartment 35 forms avolume substantially isolated from charge chamber 13, except for upperopening 37. In the embodiment of FIG. 2A, sludge compartment 35 is shownpositioned generally opposite fluid passage 19. However, sludgecompartment 35 could be position at other locations within chargechamber 13, or even potentially partially or wholly external to chargechamber 13, provided that Water entering charge chamber 13 andpressurized air in charge chamber 13 may communicate with thatparticular embodiment of sludge compartment 35.

The area of upper opening 37 and the volume of sludge accumulationcompartment 35 influences the fraction of the suspended solids captureby the sludge compartment each cycle since the greater the volume ofwater entering the sludge compartment each cycle, the greater thefaction of suspended solids tending to be captured. In many embodiments,the volume of sludge compartment 35 will generally be between about 25%and 40% of charge chamber 13. However, in other embodiments, the volumeof sludge compartment 35 may be between about 10% and 90% of the chargechamber 13. As one non-limiting example, the ratio of media volume tototal filter chamber volume to charge chamber volume may be 1 to 1.7 to1.2. In many embodiments, the volume used for sludge compartment 35 isdetermined by considering the rate of sludge accumulations against thewater loss constraints imposed on the system. For example, a wastewaterunit that receives heavy loading yet directs the discharge 42 back to anupstream clarifier system (no discharge constraint) would employ a largesludge compartment 35, whereas, a marine recirculating system withrelatively light loading could employ a smaller sludge compartment toincrease the suspended solids density of discharges, thus conservingsalt at a given feed rate. It will also be understood that if asubstantial portion of the fluid in a comparatively large sludgeaccumulation compartment 35 is not discharged during a cycle, thisremaining fluid may act to effectively reduce the volume of the chargechamber 13 available to hold air.

One characteristic of the filter media bed which may be calculated isthe “bed porosity volume;” i.e., the total volume of the pore spacesbetween the media beads when formed in a floating bed. In manyembodiments of the invention, the volume of the sludge accumulationcompartment is at least approximately equal to (e.g., 80% of), and moretypically greater than, the bed porosity volume for that particularfilter design. However, other embodiments can also have a sludgeaccumulation compartment with a volume less than the bed porosityvolume.

The height of sidewall 36 could vary substantially. In the illustratedembodiments, it will be set below the air siphon inlet 26 elevation. Inmany embodiments, sidewall 36 will be set only a few inches below theair siphon inlet 26 elevation just allowing spacing to assure a goodcascade of solids laden waters into sludge compartment 35 whilemaximizing the potential sludge lift (as described in detail below).However, the sidewall 36 elevation may also be considerably lower if alower sludge lift is acceptable in a particular design application andthe top area of 35 becomes more important in the solids capturemechanism as solids settle out of overlying waters shortly after abackwash event. For example, the height of sidewall 36 could be anywherebetween about 30% and about 95% of the distance between siphon insert 29and siphon inlet 26.

The siphon inlet 26 elevation may sometimes be referred to as the“trigger closure point.” Like the trigger release point, the triggerclosure point refers not only to a physical height of inlet 26 whendescribing a siphon type trigger, but also to a water level or apressure level for trigger closure in an electronic or mechanicaltrigger controlled by water level or pressure. In essence, the triggerclosure point is the instant where the trigger ceases allowing airtransfer from the charge chamber to the filter chamber. FIG. 2Aillustrates the wall 36 height in sludge compartment 35 (above thesiphon invert 29) elevation as Z₂. It is understood that the sidewallsof sludge accumulation compartment 35 maybe inclined or attached to astructure other than a wall of media filter 2 or charge chamber wall 25.However, in preferred embodiments, it is desirable for design purposesto maintain a base elevation (in one example the siphon invert) forestablishing the elevation of other structures throughout the system.

The sludge outlet 40 is formed approximate the bottom of sludgecompartment 35. The precise height of sludge outlet 40 above the bottomof sludge compartment 35 is not critical, but it will be apparent fromthe operational description below that it advantageous for mostembodiments to position sludge outlet 40 at or near the bottom of sludgecompartment 35. More particularly, in most embodiments, the top invertof the sludge outlet will be below (generally ½″ is sufficient) theinvert elevation of air siphon 25 to prevent air escape through sludgeline 41. The sludge line 41 communicates with outlet 40 and in theembodiment of FIG. 2A, extends upward to terminate in the sludgedischarge port 42. In preferred embodiments, a lower portion of sludgeline 41 (either at the sludge outlet 40 or somewhere along its path todischarge port 42) will be below the siphon invert 29. The diameter ofsludge line 41 is not critical, but it is often preferred to employ thesmallest pipe that can be used without clogging concerns. Aquarium scalefilters with bead beds measured in liters typically employ tubing with⅜-½″ inner diameter (“ID”), whereas wastewater units with bead volumesof 50-100 ft³ would employ pipe ID's of 3-4 inches. As explained below,the height of the sludge line 41 between above siphon invert 29 anddischarge port 42 (Z₃ in FIG. 2B) is a significant parameter in themovement of sludge out of the filter system.

Two operational stages of filter 1 are suggested by FIGS. 2B and 2C. InFIG. 2B, air has been building in charge chamber 13 and is approachingsiphon invert 29 which will trigger the siphon and the backwashingcycle. At the moment prior to siphon 25 triggering, it will beunderstood that the air pressure in charge chamber 13 is approximatelyequal to the column of water between the influent feed height 5 and thewater level in the charge chamber (e.g., Z₁ when the charge chamberwater level is at the siphon invert 29). Likewise, it will be understoodthat the pressure at sludge outlet 40 will be equal to the air pressurein charge chamber 13 plus the column of water Z₄ in sludge compartment35, i.e., will be equal to the head of Z₁+Z₄. Therefore, during the timein which the head of Z₁+Z₄ exceeds that height of discharge port 42(i.e., the height above siphon invert 29, Z₃), sludge in compartment 35will be moved up sludge line 41 and out of discharge port 42. In theillustrated embodiments, Z₃ normally should be greater than Z₁ toprevent constant drainage of the sludge basin. There are possiblyspecialized embodiments where Z₃ is somewhat less than Z₁ (e.g., anaquaponics system discussed below). In many embodiments, Z₃ will bebetween approximately 0.2 ft and 1.0 ft higher than Z₁. In otherembodiments, the sludge discharge port is between about 0.3Z₂ and about0.8Z₂ higher than Z₁. However, still further embodiments could have adischarge port height Z₃ slightly less than or greater than either ofthese ranges above Z₁ depending on particular design goals. It will bereadily understood that with a given height of Z₁ and Z₂, the height ofsludge discharge port 42 may be adjusted to control the period of timeduring which sludge volume discharges while charge chamber 13 fills withair prior to the backwash cycle.

FIG. 2C illustrates the stage where the siphon 25 has triggered allowingair in charge chamber 13 to discharge through siphon 25 into the filterchamber 12 and allowing water to flow into charge chamber 13. The wateris shown as having risen above sidewall 36 to allow the water to flowinto sludge compartment 35. It may be visualized how water movingrapidly downward from filter chamber 12 and through fluid passage 19will tend to entrain sludge previously accumulated on the bottom ofcharge chamber 13 and move that sludge into sludge compartment 35 as thewater over-tops sidewall 36. Further, any solids that remain suspendedabove opening 37 after the backwash event will settle into sludgecompartment 35. Thus, the backwash cycle provides a reliable, cyclicalmechanism for continually moving significant amounts of sludge from thebottom of the charge chamber 13 into the sludge compartment 35. It willbe understood that during and immediately after the backwash cycle, thehead moving sludge through discharge port 42 has been removed. This isadvantageous since during and immediately after backwashing, the sludgein sludge compartment 35 is generally suspended in the water. After thebackwash cycle, in the early portion of the filtration stage, the filterreturns to a normal filtering mode and charge chamber 13 slowly refillswith air, and the suspended sludge in compartment 35 has the opportunityto settle and concentrate before charge chamber 13 again fills withsufficient air to begin pushing the sludge out through discharge port 42in the late portion of the filtration stage. The interval betweenbackwash events generally ranges anywhere from 1 to 72 hours dependingmostly on influent loading to the biofilter. Typically, this will allowsufficient time for solids to concentrate into the 2-3 percent rangewith the unmodified sludge accumulation area of this embodiment.

FIG. 2D illustrates a modified embodiment of FIG. 2A. In the FIG. 2Dembodiment, the sludge accumulation compartment 35 is raised off thebottom of the media filter and fluid passage 19 extends beneath thesludge accumulation compartment. This is an effective design forcreating a sludge accumulation compartment that approaches the volume ofthe charge chamber, giving this design a large discharge “strokevolume,” i.e., the volume of sludge moved from the sludge accumulationcompartment out of discharge port 42 during a filtration/backwash cycle.Other embodiments described above will often have a smaller strokevolume, e.g., less than the bed porosity volume of the media bed. Forexample, the stroke volume of a FIG. 2A embodiment will often be between20% and 80% of the bed porosity volume.

FIG. 2E illustrates a still further modification of FIG. 2A. In FIG. 2E,sidewall 36 is inclined at an angle (e.g., 45°, 60°, or 75°) such thatthe lower portion of sludge accumulation compartment 35 is narrower andthe upper opening 37 is wider. This design has the dual advantages ofconcentrating the sludge near sludge outlet 40 and providing a largerarea for upper opening 37 to capture solids when the water level risesabove the height of wall 36. FIG. 2E also differs from other embodimentsin that siphon 25 is of the concentric type.

A second embodiment of the invention comprises a water treatment systemas seen in FIGS. 3A to 3C. FIG. 3A illustrates the water treatmentsystem having a floating media filter 1 similar to that of FIG. 2A,which includes the sludge accumulation compartment 35. However, thisembodiment of the water treatment system further employs a sludgeconcentration/storage basin (or simply “sludge basin”) 50. Thisembodiment of sludge basin 50 is illustrated as a separate vessel havingno walls in common with media filter 1. However, in alternateembodiments, the media filter 1 and sludge basin 50 could be integrallyformed and share a common wall (e.g., see FIG. 7). In FIG. 3A, sludgebasin 50 includes the upper cylindrical section formed by wall 53 andlower conical section 51 formed by the sloping sidewalls 52. Assuggested in FIG. 3A, sloping side wall 52 forms an angle theta with thehorizontal in order to act as a sludge concentration area for basin 50.In one embodiment, theta is at least 30°, but in other embodiments thetacould be 45°, or 60°. Similarly it may be possible for theta to be lowerthan 30° or greater than 60° (or any angle between 30° and 60°).Naturally, the lower section of sludge basin 50 could have slopingsidewalls with geometric shapes other than an inverted cone; for examplethe lower section could take on an inverted hemisphere shape, invertedpyramid shape, or a rectangular wedge shape as in FIG. 7. Although asloped surface on the lower portion is preferred in many embodiments,there may also be embodiments where there is not a sloped surface (e.g.,a sludge basin which is a straight cylindrical shape along its entirelength). In the embodiment of FIG. 3A, a sludge discharge line 61 withvalve 62 communicates with the lower area of conical section 51 to allowconcentrated sludge to be periodically withdrawn from the system

FIG. 3A illustrates two conduits connecting media filter 1 and sludgebasin 50. First sludge line 41 runs from media filter sludge outlet 40to sludge basin inlet 55. Thereafter, the sludge line continues withvertical section 56 which terminates at discharge port 57. In theillustrated embodiment, discharge port 57 is positioned sufficientlyhigh that it remains above the basin fluid level 60 during the normalfiltering stage of the treatment system. However, other embodimentscould have discharge port 57 somewhat below fluid level 60. In additionto sludge line 41, this embodiment of the treatment system includes anequalization passage 58 which communicates with media filter 1 at apoint above charge chamber 13 and with sludge basin 50 at a point abovethe lower conical section 51. Although the exact location ofequalization passage 58 may vary, preferred embodiments will haveequalization passage 58 communicating with media filter 1 at a locationwhere water is transferred to the area of filter chamber 12 andcommunicating with sludge basin 50 through equalization passage inlet 65at a point where flows through the equalization passage 58 will notunduly interfere with sludge settling process in conical section 51.Thus, the exact positioning of equalization passage inlet 65 is notgenerally critical.

FIG. 3A illustrates the flow of fluid through the treatment systemduring the normal filtering stage of operation. During normal filtering,influent is progressing through filter media bed 9 and exiting at outlet6 while air is building in charge chamber 13. Similarly, as the pressurein charge chamber 13 represented by head Z_(y), combined with head Z₄,exceeds head Z₃, fluidized sludge from sludge compartment 35 will flowthrough sludge line 41 and exit discharge port 57. To the extent thatfluidized sludge being received by sludge basin 50 would tend toincrease basin fluid level 60, fluid will flow slowly throughequalization passage 58 into media filter 1. Likewise, head lossesthrough the filter media will normally result in fluid level 30 beingsomewhat lower than fluid level 60, irrespective of the flow throughequalization passage 58.

FIG. 3B illustrates the stage at which media filter 1 is backwashingwith air rapidly flowing from charge chamber 13, through siphon 25, andinto the filter chamber. The charge chamber discharge is generally timedby sizing the diameter of air siphon 25 such that air exits the chamberin a 5 to 15 second interval. To the extent that the fluid level 60 isabove inlet 65, excess fluid rapidly returns to media filter 1. However,once fluid level 60 is below inlet 65, fluid in sludge basin 60 plays nofurther role in media filter 1's backwash cycle.

FIG. 3C illustrates a slightly different embodiment where there is noequalization passage 58. Instead, there is the ex-system dischargeoutlet 86 which directs the fluid outside the treatment system (in thisexample, at atmospheric pressure). One use for this embodiment would bean aquaponics application when the discharge is directed to irrigatecrops or the like. Normally, where the height of discharge port 57 isgreater than Z1, water will exit discharge outlet 86 only when dischargeof sludge occurs through discharge port 57 during the late portion ofthe filtration stage. However, if the Z₃ height of discharge port 57 isequal to or somewhat less than Z₁, then a greater volume of water isdischarged from outlet 86 during most of the filtration stage (assumingoutlet 86 is also at or below Z₁).

FIGS. 3D and 3E illustrate a variation where equalization passage inlet65 is position significantly below the sludge basin fluid level 60. Whenincoming sludge tends to raise fluid level 60 during the filtrationstage, fluid will return to media filter 1 via equalization passage 58similar to the FIG. 3A embodiment. However, during the backwash stage assuggested in FIG. 3E, the rapid drop of fluid level 30 causes acomparatively strong movement (e.g. with a peak velocity>2 ft/sec) ofwater from sludge basin 50, through equalization passage 58, and intofilter chamber 12 of the media filter. Likewise, a small amount of waterin sludge line 41 will tend to reverse flow back into sludge compartment35 until the head in vertical sludge line 56 equals the pressure atsludge outlet 40. Depending on the height of inlet 65, this inlet mayremain submerged through the range of heights fluid level 60 variesduring operation of the treatment system. In many embodiments,equalization passage 58 will be sized to allow a peak fluid velocity ofbetween about 2 and 3 ft/sec to assure pipe scour. It will be understoodthat as media filter 1 recovers from backwashing and re-establishes itsnormal (filtration stage) fluid level 30, fluid reverses flow directionin equalization passage 58 and moves from filter media 1 to sludge basin50. However, since discharge port 57 remains above sludge basin fluidlevel, sludge only moves into sludge concentrated storage basin 50through the action of the charge chamber 13 air pressure on sludgeaccumulation compartment 35. The primary benefit of the embodimentillustrated in FIGS. 3D and 3E is increased scour experienced by theequalization passage 58.

FIGS. 3F to 3H illustrate a further variation in the embodiment of 3A.FIG. 3F shows the equalization passage 58 with the one-way valve orcheck valve 59 which allows fluid flow only in the direction from sludgebasin 50 to media filter 1. FIG. 3F shows the drop in fluid level 60that will occur shortly after a floating media filter 1 refills after abackwash. Sludge discharge port 57 is placed just above the loweredsludge basin fluid level 60. The low placement of discharge port 57 justabove the post backwash sludge basin water level 60 transitionallyreduces the effective height of Z₃ (i.e., the hydraulic head acting onthe outlet of sludge accumulation compartment 35) to the point thatsludge may move through sludge line 41 into sludge basin 50 prior to theair pocket in charge chamber 13 impacting the sludge accumulation basin35 since Z₃ is initially less than Z₁. However, as the sludge basinfluid level rises the discharge port 57 becomes submerged and the heightof the sludge basin fluid level 60 defines Z₃ and it equalizes with Z₁Thereafter, sludge will be moved by air in charge chamber 13 acting onfluid in sludge accumulation compartment 35 as illustrated in FIG. 3Gwith excess waters returning to filter 1 via 58. The combination ofsludge movements has the net effect of increasing the rate of sludgemovement into the sludge basin 50. Lowering sludge discharge outlet 57increases the maximum pressure differential that can be exerted on thesludge as it is moved through sludge line. This higher pressure helpsassure that sludge 41 does not clog with excessively thick sludge.Finally, the check-valve 59 prevents the potential migration of beadsfrom filter chamber 1 to sludge basin 50 through equalization passage58.

FIG. 3H illustrates a version of the FIG. 3A embodiment intended for usewhere the filter system preferably operates under positive pressure,e.g., when the media filter effluent is intended for transfer underpressure to a further treatment stage or to a higher elevationdischarge. In this embodiment, both the media filter 1 and sludge basin50 have pressure covers 84. In this embodiment, both vessels alsoinclude an air relief valve 95 communicating with an air tube 96. Theair relief valve will act automatically to release positive air pressure(or let in air if a vacuum exists) within the filter or sludge basin,but will block a liquid flow if the water level rises that high. Forexample, sludge digestion may release gas which creates an undesirabledegree of pressure in sludge basin 50 in the absence of air reliefvalves 95. Air tube 96 extends downward into the media filter and/orsludge basin and may also act to resist the rise of the water level.When the water level reaches the open end of tube 96, air is blockedfrom escape through air relief valve 95. The compressible nature of theair pocket can be beneficial in the backwashing behavior of the floatingmedia filter as it creates cushion that encourages faster movement ofthe noncompressible waters at early moments of trigger discharge. Withinthe sludge concentrated sludge storage basin 50, the air pocket depthcan allow the establishment of an elevation difference between thesludge discharge 57 and the sludge basin fluid level 60. This smalldifferential influences the behavior of the sludge movement from thesludge accumulation compartment 35 into sludge concentrated storagebasin 50. Thus, further rise in the water level will cause increasingair pressure in the space between water level 60 and pressure cover 84.One preferred example of an air relief valve 95 is a Netafim ¾″ GuardianAir/Vacuum Relief vent (Model No. 65ARIA075), available from NetafimUSA, of Fresno, Calif., which is used in irrigation practice. However,alternate embodiments of the invention may include pressure coverswithout air relief valves or pressure covers on only one of the hulls(filter media or sludge basin).

The embodiments of FIGS. 3A to 3H provide certain advantages over thatof FIG. 2A. First, they eliminate water loss constraints on the movementof solids by allowing backwash frequency to be increased withoutincreased loss of water. Second, they increase the height available toconsolidate solids by moving the solids inlet to the top of sludge basin50. This factor, together with a conical bottom section, increasesachievable solids concentration to the about 6% to 10% range. Theseparate storage basin also makes longer periods between sludge removalmore practical and allows for further sludge digestion.

In certain embodiments, the treatment systems seen in FIGS. 3A to 3H(and other figures herein) are advantageous because they can operateeffectively with the bottom of media filter 1 and the bottom of sludgebasin 50 resting at approximately the same elevation and not require apump for the transfer of sludge from the media filter to the sludgebasin. For example, recirculating aquaculture production facilities maycontain 30-40 independent filter-tank combinations to avoid catastrophicloss in the case of disease introduction. Recirculation is accomplishedwith airlift pumps driven by air from a blower maintained in a drymechanical room external to the wet production facility. This embodimentallows the sludge to be lifted out and concentrated sludge dischargesfrom the building can be reduced without the addition of 30-40 sludgepumps and associated controls. In systems where tanks are operated insmall blocks of 4-5 tanks to optimize production, sludge generated fromthe 4-5 filters can be collected in a single sludge holding tank wheredigestion can be encouraged. Anoxic sludge decay in the sludge basinwith return of the supernatant has the beneficial effect of denitrifyingwaters and thus delaying nitrate accumulations that often limit waterreuse. In any case, this embodiment allows the use of deep sludgeconcentration cones or basins for airlift operated systems (no waterpumps) without the need to break through an existing floor (e.g.,concrete) in order to bury the cones at the appropriate grade.

A further embodiment of the present invention is seen in FIGS. 4A to 4E.In this embodiment, media filter 1 does not include the sludgeaccumulation compartment seen in earlier figures and sludge will collectgenerally at the bottom of the filter as suggested in FIG. 4A. A sludgeline 41 extends from sludge outlet 40 to sludge discharge port 42 (alsothe “sludge inlet” for sludge basin 50) which communicates with sludgebasin 50 at a point above conical section 51. FIG. 4A illustrates aportion of sludge basin 50 above discharge port 42 which is designated“surge volume” V_(S). During the filtering stage of operation, thepressure at sludge outlet 40 of media filter 1 remains substantiallyconstant and the sludge basin water level 60 is at a height providing ahead equal to the pressure at sludge outlet 40.

FIG. 4B illustrates the flow of water in this embodiment during abackwash cycle. As air escapes charge chamber 13 though siphon 25, waterbegins replacing the escaping air. The water flows not only from filterchamber 12, but also comparatively solids free water from the surgevolume V_(S) falls through sludge line 41 into charge chamber 13. It isdesirable to achieve a drop in sludge basin water level 60 of at least4-6″ establish a suitable head differential across sludge line 41 toinsure movement of sludge. It is also often desirable to size the line41 in FIG. 4 embodiments sufficiently large that the volume of fluidtransferred from the sludge basin to the media filter will be completedprior to the media filter starting to refill with water in the finalportion of the backwash cycle. As air ceases to discharge from chargechamber 13, water from influent inlet 4 begins rapidly raising the waterlevel 30 in media filter 1. As the water level 30 rises in the filterchamber, water in the bottom of media filter 1 is reversed pushingtoward sludge outlet 40, through sludge line 41, and into sludge basin50 as suggested in FIG. 4C. The sludge concentrated water will continueto move into sludge basin 50 until the water level 60 rises sufficientlyfor its head pressure to equal that at sludge outlet 40. Achieving anexchange volume exchange (i.e., the volume of fluid moving from thecharge chamber to the sludge basin) in the range of about 5-20 percent(dependent on backwash frequency) of the charge chamber 13 dischargevolume is generally sufficient to minimize sludge storage in chargechamber 13. However, other embodiments typically may have an exchangevolume exchange of up to about 80%. The backwash event, including theexchange of surge volume is accomplished in 15 to 30 seconds in manyembodiments.

With water level 60 returned to its normal (filtering stage) level, morequiescent conditions exist in sludge basin 50 and the sludge recentlybrought to the sludge basin will settle out of the sludge surge volumeinto the lower conical portion of sludge basin 50 where is will furtherdigest and consolidate over several backwash events. It can bevisualized how each backwash cycle will transfer some amount of sludgefrom media filter 1 to sludge basin 50. Notably, this transfer of sludgeis effected solely by the motive or driving force of the backwash cycleand no pump interfaces or control valves (or “closeable” valves) areassociated with sludge line 41. As used herein “control valves” or“closeable valves” mean values that can be open or closed, whethermanually or by automated means (e.g., a solenoid operated valve). Acheck valve or similar valve which functions without any human orelectronic intervention is not considered a control valve or a closeablevalve. In sum, the sludge transfer is driven solely by the pneumatic andhydraulic effects of the charge chamber filling and discharging withoutany pumps, closeable valves, or other mechanical/electronic controlmechanisms between the filter media and the sludge basin.

FIGS. 4D and 4E illustrate a modification to the embodiment in FIGS. 4Ato 4C. In FIG. 4D, the influent is introduced via the counter flowinfluent system 70, which generally comprises delivery trough 71,downflow conduit 72, flow diffuser 73, and floating flapper valve 74. Inthe normal filtering stage, influent is directed to overflow trough 71and while there is sufficient fluid to keep flapper valve 74 in theraised (floating) position, into flow diffuser 73 which distributes theinfluent beneath the filter media bed. Media retention screen 75constrains the upward movement of the floating media and effluent leavesthe system through fluid outlet 6. The size of overflow trough 71,downflow conduit 72, and buoyancy of flapper valve 74 may be adjustedsuch that the design influent flow rate maintains a steady-state flow ofinfluent beneath the filter media bed without flowing over the edges ofoverflow trough 71.

When this embodiment enters the backwash cycle as suggested in FIG. 4E,the rapid drop of filter fluid level 30 allows the fluid in overflowtrough 71 to drain though downflow conduit 72 faster than it may bereplaced at the normal influent flow rate. Thus, flapper valve 74 closesand blocks downflow conduit 72, causing overflow trough 71 to fill andultimately overflow onto the backwashing filter media as suggested inFIG. 4E. The water overflowing onto the filter media from overflowtrough 71 provides a further cleaning force and agitation of the mediain order to remove bio-floc from the media elements. It will beunderstood that as filter fluid level 30 drops further after the closingof flapper valve 74, a lower pressure condition may be created indownflow conduit 72 which tends to hold flapper valve 74 in the closedposition. This lower pressure condition in downflow conduit 72 maymaintain the closure of flapper valve 74 (and thus overflowing fromoverflow trough 71) longer than is desirable. Thus in one embodiment,breather aperture 76 is formed in downflow conduit 72 such that thelower pressure condition is relieved once water level 30 drops beneathbreather aperture 76. In other embodiments, where charge chamber sizingallows (i.e., if the charge chamber size allows the water level to fallbelow the diffuser), the inlet diffuser is used to break the conduit 72suction. In one example, the breather aperture 76 is positioned suchthat flapper valve 74 will be released and influent overflow terminatedas the air discharge from charge chamber 13 is substantially completeand the filter media has fallen to a point below the diffuser element 73on downflow conduit 72. The initial delay as the trough 71 fills (2-3seconds) allows the fluid in sludge basin 50 surge volume to more fullydrain. Whereas, the sudden release of the trough waters as the conduit72 suction is broken by the breather hole 76 increases the headdifferential between water level 30 and 60 accelerating the movement ofsludge from filter 1 into sludge basin 50 as described in regards toFIGS. 4A to 4C. Often in FIG. 4 type embodiments, it is desirable tominimize sludge retention in the bottom of the media. This may beaccomplished through increasing the frequency of backwash events.

A further embodiment is seen in FIGS. 5A and 5B. In FIG. 5A, the chargechamber 13 has been divided into two sub-chambers, with sub-chamber 13Aformed in media filter 1 and sub-chamber 13B formed in sludge basin 50by internal wall 81. The air transfer tube 80 allows air to flow freelybetween the two sub-chambers. During the normal filtration stage, airfilling sub-chamber 13A flows into sub-chamber 13B through air transfertube 80. Water displaced out of sub-chamber 18B as it fills with airwill tend to slowly raise water elevation 60 urging solids free waterfrom sludge basin 30, through sludge line 41, and into media filter 1 atthe base of sub-compartment 13A until the pressure equalizes with waterin filter chamber 12.

During the filtration stage (FIG. 5A), as the charge subcompartments 13Aand 13B slowly fill with air, water level 30 will remain fixed by fluidoutlet 6 while sludge basin fluid level 60 will be forced upwards,inducing a primary flow of clear water through sludge line 41 intofloating media filter 1. During the early stages of a backwash, whileair discharges through siphon 25 from sub-chamber 13A, airsimultaneously moves from sub-chamber 13B into sub-chamber 13A. Theeffective volumes of sub-chambers 13A and 13B are measured between theelevation of the inlet opening 26 and invert of air siphon 25. Watermoves into the bottom of both sub-chamber 13B (and 13A) as air escapes.As the backwash progresses, media filter fluid level 30 can be expectedto drop below sludge basin fluid level 60 causing a secondary flow ofrelatively clear (solids free) waters to flow from sludge basin 50,through sludge line 41, and into floating media filter 1. The net effectof the primary and secondary transfers of clear water out of the sludgebasin 50 is lowering the volume of water held in sludge basin 50 for afew seconds as the trigger closes. In the late stages of backwashing(FIG. 5B), the process reverses as the media filter fluid level 30 risesabove sludge basin fluid level 60. However, the reversed flow passingthrough sludge line 41 refills the sludge basin 50 with sediment ladenwater drawn from the bottom of the floating media filter 1. Sub chamber13B is sized to effectuate at least a 25-50% of the total charge chambervolume (the effective volume of sub-compartment 13A plus the volume ofsub-compartment 13B). Sub-compartment 13A need only be large enough tohouse the air siphon, thus compartment 13B can generally vary from about25% to as high as 80% of the total charge chamber volume. In theillustrated embodiment, air transfer tube 80 is positioned above theinlet opening 26 of siphon 25, thereby insuring the water level does notreach transfer tube 80. This prevents any filter media which might reachsub-chamber 13A from being able to migrate to sludge basin 50. Surgingof stored sludge into and out of sub-compartment 13B is considereddesirable where sludge removal from sludge basin 50 is extended (days toweeks) as it prevents sludge from consolidating to the point that itwill not flow out of sludge discharge line 61. The inclusion of a chargechamber subcompartment in the sludge basin 60 as seen in the embodimentillustrated in FIGS. 5A and 5B also has advantage of increasing thevolume of sludge transferred in a single backwash event. This embodimentcan be used to increase peak differential heads and transfer velocitiesacross sludge line 41, both advantageous design features when dealingwith potentially thick sludges. Further, this embodiment can be used tofurther shorten the height of the floating media filter 1, a furtheradvantageous feature for gravity or airlifted filtration operations.FIGS. 5A and 5B also illustrate how in certain embodiments, the upperwall 21 of the charge chambers 13 is sloped downward from the outer wallof the media filter (or sludge basin) toward the interior of the mediafilter (or sludge basin). When siphon 25 discharges, this sloping wallstructure tends to direct at least a portion of the filter media into arolling motion as the beads move first along, and then past slopingupper wall 21. This rolling motion is often beneficial for removingbiofloc forming in the media bed during the filtration stage.

FIG. 5C illustrate a modification of the preceding embodiment whereininternal wall 81 in sludge basin 50 extends to the bottom of sludgebasin 50 and isolates the lower (sludge accumulation) portion of basin50 from sub-chamber 13B. A draft tube 85 extends from a point outside ofsub-chamber 13B to the bottom portion of sub-chamber 13B. The loweropening of the draft tube 81 is below the invert of air siphon 25 (adistance of ½ inch is generally sufficient) to prevent short circuitingof the syphon trigger mechanism. The upper point of draft tube 85 ispreferably sufficiently far below the normal sludge basin fluid level 60that an adequate volume of water can drain into sub-chamber 13B toreplace the air exiting sub-chamber 13B during the backwash stage. Thisarrangement allows the water level in sub-chamber 13B to rise and fallthrough the filtration and backwashing stages (via draft tube 85)without disturbing the accumulating sludge in the bottom of sludge basin50. It will be readily apparent that not disturbing the sludge in thisarea of basin 50 will allow the sludge to more quickly reach a highconcentration of solids (e.g. 6% to 10%) prior to being withdrawn viasludge discharge line 61 at removal intervals typically measured inhours to a few days. FIG. 5C also illustrates the terminal end of sludgeline 41 being fitted with diffuser 99 to aid in preventing sludge linedischarge from disturbing consolidating sludge at the bottom of sludgebasin 50.

FIG. 5D is similar to the embodiment of FIG. 5A, except pressure covers84 have been added to media filter 1 and sludge basin 50. In thisembodiment, only sludge basin 50 includes the air relief valve 95. It isobserved that the operation of the charge chambers 13A and 13B is basedsolely upon internal differential pressures and is unaffected by theexternal hull pressures. Employment of the air relief valve 95 has theadvantage of encouraging more water/sludge exchange during a backwashingevent, but is not necessarily required for sludge transfer during abackwashing event. In many floating media filter 1 designs, the passageof air by the charge chambers effectively releases the pressure onfloating media filter 1 until the media filter fluid level rises toflood the fluid outlet 6. If the air relief valve 95 is included on thepressure cover 84 of storage basin 50, then sludge transfer occurs witha primary and secondary water/sludge movement as described in connectionwith FIG. 5B. However, if the air relief valve 95 is excluded, sludgemovement occurs only as charge chamber 13B discharges and fills withwater via sludge line 41. Under these conditions, sludge movement occursearly in the backwashing event with little opportunity for resuspensionof sludges held in the proximity of sludge outlet 40. Thus, inclusion ofthe air relief valve 95 on the pressure cover impacts both volume andpotentially the solids density of water transferred.

The embodiment of FIG. 5E differs from earlier embodiments in that thecharge chamber 13 is formed solely in sludge basin 50 and air passage 80transmits the air to the floating media filter 1. The FIG. 5F embodimentis an unpressurized modification of 5E showing the trigger (or siphon)25 positioned outside the floating media filter 1. These embodiments(FIGS. 5E and 5F) maximize the potential for shortening the filter mediafilter 1, an important feature in many applications. Movement of thetrigger invert 29 to a position external to the floating media tankfacilitates serving the trigger should clogging occur. FIGS. 5E and 5Falso illustrate the positioning of siphon discharge opening 27 at alower elevation (typically 2-4″) below the syphon inlet opening 26.Additionally the air pocket defined by charge chamber 13B is above thesiphon discharge opening (perhaps 4-6″). With this configuration, it ismore certain that trigger flooding occurs via the siphon dischargeopening 27 and not the siphon inlet opening 26. Flooding of the triggerfrom the discharge end terminates when the water level in the verticalsection of air equalization passage 80 rises to the air level in 13B; nosludge or beads enter the horizontal portion of 80, thus avoidingpotential clogging issues. Exact positioning of the siphon openings andthe height of the charge chamber 13B is impacted by the scale andhydrodynamics of the embodiment, so the relative distances can varywidely. Although all embodiments illustrated can operate with the siphondischarge 27 above the siphon inlet 26, lowering of the siphon discharge27 below siphon inlet 26 is preferred whenever the horizontal portion ofair equalization passage 80 is long or convoluted.

FIG. 5G illustrates the charge chamber 13 in the sludge basin and asludge accumulation compartment 35 within the charge chamber. Thisconfiguration utilizes the features of FIG. 5A to achieve movement ofsludge from floating media filter 1 to the external sludge basin 50, butthen operates similar to FIG. 2A in that sludge is discharged externallythrough a raised sludge discharge port 42 via pressure in the sludgeaccumulation compartment generated as the charge chamber 13B is filledduring the normal filtration stage. The movement of sludge by the FIG.5A exchange mechanism followed by a controlled settling in a moreelevated sludge basin 50, is more effective at sludge concentration thandirect discharge with the the FIG. 2A mechanism. This integration of thefeatures of 2A and 5A is advantageous particularly in commercialaquaculture operations where numerous replicated units are subject toheavy solids loading. The pneumatic removal of sludges from the sludgebasin 50 is more reliable and cost effective than the manual or processcontrol options currently available.

FIG. 5H illustrates a further modification where the media filter 1 andthe sludge basin 50 each have a trigger in their respective chargechambers (i.e., siphons 25A and 25B). In a preferred example, siphons25A and 25B can be set to trigger at different intervals (e.g., bydifferent feed rates of air into charge chambers 13A and 13B). Thiswould be desirable for example, when it is advantageous to allow sludgein the bottom of media filter 1 to build up for multiple backwash cyclesand then move the sludge to sludge basin 50 by triggering siphon 25B.FIG. 5I illustrates a variation where sludge basin 50 is enclosed andtrigger 25 is external to both medial filter 1 and sludge basin 50. Inthis embodiment, the charge chamber 13 is effectively formed in theupper portion of sludge basin 50 while the lower portion of the sludgebasin forms a conical section 51. A sludge line 41 extends between themedia filter sludge outlet 40 and the discharge port 42 of sludge basin50. The movement of sludge from media filter 1 to sludge basin 50 takesplace as charge chamber 13 discharges. However, a sludge discharge line56 further extends from the lower conical section 51 of sludge basin 50and is positioned with an elevated discharge port 57 for removingconcentrated sludge from basin 50. The height of discharge port 57 willbe governed by the relationships discussed in reference to FIGS. 2A to2C. For example, the height of discharge port 57 in certain embodimentswill be somewhat above the siphon trigger head of media filter 1. FIG.5I further illustrates how siphon trigger 25 is constructed with unions117. Unions 117 are substantially air-tight joints which may beconstructed in any conventional manner. Unions 117 allow easy access tosiphon trigger 25 should if ever be necessary to clean or otherwiseobtain access to the interior of the siphon. In the case of aquaculturalapplications where continuous filter operations are critical to thesurvival of the fish, it is also common practice to equip chargechambers with two triggers to assure operation continues should oneclog.

A further embodiment is seen in FIG. 6. However, FIG. 6 also illustratesan influent tank 90 with an airlift pump 91 raising influent into aninfluent trough 92 positioned over media filter 1. Media filter 1 has asomewhat different configuration than seen in the previous figures. Thismedia filter 1 is structured to generally have a lower elevation profilewith a more laterally elongated filter chamber 12 and charge chamber 13.The floating media is contained between upper screen 16 and lower screen17 eliminating concerns about media movement into the elongated chargechamber 13. Fluid from influent trough 92 passes over influent weir 93at the filter influent inlet 4. The influent flows though the filtermedia and exits at fluid outlet 6. A float activated seal 44 ispositioned in the influent trough above the filter chamber 12. Floatactivated seal 44 includes a rod 45 which is allowed to move vertically(and is constrained to such vertical movement) by rod guides 46. A float48 and seal plate 47 are also positioned on rod 45 in a manner whichcauses float 48 to press seal plate against trough opening 49 andeffectively close off trough opening 49 when the fluid level 30 is atits highest point during the normal filtration stage.

Similar to the embodiment of FIGS. 4D and 4E during the backwash stage,the lowering of water in filter chamber 12 allows float 48 and seal 47to move downward, thereby unsealing trough opening 49 and allowinginfluent from trough 92 to flow onto the media filter below, againincreasing the agitation and scouring action on the floating mediaelements. As previously described, water from both filter chamber 12 andsludge basin 50 will enter charge chamber 13 during the backwash cycle.After the water level in charge chamber 13 has reached its maximumheight and filter chamber 12 begins refilling, a portion of the sludgeladen water in charge chamber 13 will move to sludge basin 50 until thehead pressure from basin level 60 is equal to the pressure sludge outlet40, which here is controlled by the water level at inlet 4. Thisembodiment is typical of airlifted recirculating aquaculture systemswhere elevations are extremely limited by the lift constraintsassociated with cost effective airlift implementation. Here, the seal 47is controlled by the predictable movement of water level 30 upon the airdischarge of through air siphon 25 in contrast to the embodimentillustrated in FIGS. 4D and 4E where the flapper valve is dependent onthe water elevation in the water delivery trough. The water troughelevation is subject to higher design variability due its sensitivity towater flow and variable bead bed headloss. Here water level 30 is wellabove the screen 16 providing rapid counter flow through the bead bedduring a backwash event so the relative contribution from sludge storagebasin 50 is controlled by the hydraulic design of sludge line 41 and theopenings (typically series of circular orifices) that connect theminimized settling area 18 with the charge chamber 13.

In certain embodiments, the bottom inside surface 87 of each of influenttank 90 (bottom surface 87 a), media filter 1 (bottom inside surface 87b), and sludge basin 30 (bottom inside surface 87 c), will all be atapproximately the same elevation (e.g., all bottoms 87 are within lessthan 12 inches, or alternately, less than 6 inches of one another). Thebottom of the tanks being at approximately the same elevation is auseful characteristic when the system is being placed on an existinggrade (e.g., the concrete floor of an existing structure).

FIG. 7 illustrates a still further embodiment. FIG. 7 suggests how mediafilter 1 and sludge basin 50 may be constructed of flat panel sections97 in a rectangular configuration. The rectangular configuration mayprovide significant space-savings depending on the layout of thebuilding or other structure in which the system is to be housed. In oneembodiment, panel sections 97 may be a corrosion resistant material suchas marine-grade aluminum or stainless steel. It is further seen in FIG.7 that one wall of media filter 1 also forms a wall of sludge basin 50.This “common wall” between the media filter and sludge basin may be asingle wall or two walls positioned against one another. The lowersection of the sludge basin has two inwardly sloping panels which formthe sloped surface for concentrating sludge. A sludge discharge line 61will remove concentrated sludge. FIG. 7 also shows an overflow weir 98on the wall between the media filter and sludge basin, allowing overflowfrom sludge basin 50 into media filter 1.

FIG. 7 demonstrates the use of piping external to the media filter andsludge basin to form many of the fluid passages described in earlierembodiments. These passages direct fluid to the internal spaces of themedia filter and sludge basin. Thus, it can be seen that the siphon 25is external to the media filter. Likewise, sludge line 41 is external tothe media filter and sludge basin. Moreover, this embodiment includes arecirculation line 89 which directs filtered fluid from above the filterchamber back to a point near the influent inlet such that the filteredfluid may be mixed with unfiltered influent. FIG. 7 suggests how aportion 91 of this recirculation line will form an airlift by theintroduction of air through air injection port 94. The operationalaspects of this embodiment are similar to those described in referenceto FIG. 3A (with of course, the addition of the recirculation line).

Those skilled in the art will recognize a general design principlerunning through many of the illustrated embodiments despite the widevariation in structure. For example, the embodiment of FIG. 2A can beviewed as the same concept as the embodiment of FIG. 5I. Both of theseembodiments include a floating media filter, a charge chamber, atrigger, and some type of sludge storage volume (i.e., whether the“sludge accumulation compartment” in FIG. 2A, the separate sludge basin50 in FIG. 5I, or another sludge storage volume not illustrated).Likewise, a common characteristic of the sludge volume in FIGS. 2A and5I is that both have at least one wall extending upward to form an upperopening. This wall has a height substantially above the trigger releasepoint and substantially isolates the sludge volume from the chargechamber except for the upper opening. These sludge volumes have an inletat a height which allows pressure within the media filter during afiltration stage to move water above the wall height and into the sludgevolume. Thus, the wall 36 in FIG. 2A is functionally the same as theconical wall of sludge basin 50 (and the outer wall of media filter 1)in FIG. 5I. The inlet to the sludge volume (sludge accumulationcompartment) in FIG. 2A is over the top of the wall 36, while thecorresponding inlet in FIG. 5I is discharge port 42 into sludge basin50. In both FIGS. 2A and 5I, the sludge volume has an upper openingwhich is exposed to pressurized air from the charge chamber. Thesecharacteristics can generally be seen across all the illustratedembodiments. However, it is stressed that the present invention is notlimited to embodiments having the above illustrated characteristics andother inventive embodiments not illustrated need not have thesecharacteristics. Additionally, while many embodiments described hereindeal with floating filter media (i.e., the media elements of “beads”have a specific gravity of less than 1.0), other embodiments couldemploy filter media with a specific gravity greater than 1.0.

Thus, while many parts of the present invention have been described interms of specific embodiments, it is anticipated that still furtheralterations and modifications thereof will no doubt become apparent tothose skilled in the art. Nothing in the specification should beconsidered a size limitation on how large or small the treatment systemmay be. Nor should the specific embodiments be interpreted as alimitation on the geometric configuration of the system components. Thepresent invention could take on any number of widely differing geometricconfigurations as illustrated by the differences between the variousillustrated embodiments. It is therefore intended that the followingclaims be interpreted as covering all such alterations and modificationsas fall within the true spirit and scope of the invention.

The invention claimed is:
 1. A water treatment system comprising: a. amedia filter including: (i) a filter chamber having a volume toaccommodate filter media, and (ii) a sludge outlet; b. a charge chamberfor storing air, the charge chamber being fluidly connected to thefilter chamber and including: i. an air outlet for admitting air intothe filter chamber; and ii. an air inlet; c. a trigger for selectivelyallowing the passage of air from the charge chamber air outlet into thefilter chamber upon reaching a trigger release point; d. a sludgeconcentration/storage volume including at least one wall extendingupward to form an upper opening, the wall having a height substantiallyabove the trigger release point and hydraulically isolating the sludgevolume from the filter chamber except for the upper opening; e. whereinthe upper opening forms an inlet to the sludge volume, the sludge volumeinlet being at a height which allows pressure within the media filter,during at least a portion of either a filtration stage or a backwashstage, to move water above the wall height and into the sludge volume.2. The water treatment system of claim 1, wherein at least a portion ofthe sludge volume is formed by a sludge compartment positioned withinthe media filter.
 3. The water treatment system of claim 2, wherein theinlet of the sludge volume is formed by an area above the wall such thatwater overtops the wall to enter the sludge volume.
 4. The watertreatment system of claim 3, wherein pressure in the charge chamberexerts force on the water in the sludge volume to cause a discharge ofsludge above a siphon trigger head.
 5. The water treatment system ofclaim 1, wherein the sludge volume comprises a sludge basin formedoutside of the media filter.
 6. The water treatment system of claim 5,wherein the sludge basin shares a common wall with the media filter. 7.The water treatment system of claim 5, wherein a sludge linecommunicates between the sludge outlet of the media filter and the inletof the sludge basin.
 8. The water treatment system of claim 5, wherein aportion of the charge chamber is positioned in the media filter and aportion of the charge chamber is positioned within the sludge basin. 9.The water treatment system of claim 5, wherein the trigger is positionedexternal to both the media filter and the sludge basin.
 10. The watertreatment system of claim 5, wherein the sludge basin has a cover withan air relief valve.
 11. The water treatment system of claim 5, whereinat least a portion of the charge chamber is formed in the upper portionof the sludge basin.
 12. The water treatment system of claim 5, whereina first trigger is positioned in or on the media filter and a secondtrigger is positioned in or on the sludge basin.
 13. The water treatmentsystem of claim 5, wherein the sludge compartment is configured suchthat sludge is not discharged in an early portion of the filtrationstage, but sludge is discharged in a later portion of the filtrationstage.
 14. The water treatment system of claim 5, wherein the floatingmedia filter includes the charge chamber and a flow path beneath thecharge chamber allowing fluid to flow below the charge chamber prior toentering the sludge accumulation compartment.
 15. The water treatmentsystem of claim 5, wherein the sludge compartment is configured suchthat the backwash stage of the media filter drives an exchange of fluidbetween the media filter and the sludge concentration/storage basinwithout a pump or closeable valve interfacing with a sludge line betweenthe media filter and the sludge concentration/storage basin.
 16. Thewater treatment system of claim 1, wherein the wall of said sludgevolume is inclined to improve sludge concentration or removal.
 17. Thewater treatment system of claim 16, wherein the wall is conical shaped.18. The water treatment system of claim 1, wherein the upper opening ispositioned approximate to, but below a trigger closure elevation. 19.The water treatment system of claim 1, wherein the sludge outlet isconnected to a sludge discharge port and the sludge discharge port isbetween 0.2 ft and about 5 ft higher than a siphon trigger head.
 20. Thewater treatment system of claim 1, wherein the sludgeconcentration/storage volume is configured such that sludge ispredominantly discharged during the backwash cycle.
 21. The watertreatment system of claim 1, wherein the sludge outlet is connected to asludge line with a sludge discharge port at a height greater than asiphon trigger head of the media filter.
 22. The water treatment systemaccording to claim 21, wherein the sludge discharge port is between 0.2ft and about 5 ft higher than the siphon trigger head.
 23. The watertreatment system according to claim 21, wherein (i) the upper opening ofthe sludge concentration/storage volume has a height of Z₂ above asiphon invert and (ii) the sludge discharge port is between about 0.4Z₂and about 0.9Z₂ higher than the siphon trigger head.
 24. A watertreatment system comprising: a. a floating media filter comprising: i. afilter chamber having a volume to accommodate filter media; ii. a chargechamber for storing air, the charge chamber being fluidly connected tothe filter chamber and including: (1) an air outlet for admitting airinto the filter chamber; (2) an air inlet; and (3) a trigger forselectively allowing the passage of air through the air outlet; iii. asludge outlet proximate a bottom of the floating media filter; and b. asludge concentration/storage basin comprising: i. at least one wallseparating the sludge storage basin from the floating media filterchamber; ii. a sludge inlet communicating with the sludge outlet of thefloating media filter through a sludge line, the sludge inlet beingabove the sludge outlet; and c. wherein the media filter is configuredsuch that a backwash cycle drives an exchange of fluid between the mediafilter and the sludge concentration/storage basin without a pump orcloseable valve interfacing with the sludge line.
 25. A water treatmentsystem comprising: a. a media filter comprising a filter chamber havinga volume to accommodate filter media and a sludge outlet; b. a chargechamber for storing air, the charge chamber being fluidly connected tothe filter chamber and including: (i) an air outlet for admitting airinto the filter chamber; and (ii) an air inlet; c. a trigger forselectively allowing the passage of air from the charge chamber airoutlet into the filter chamber upon reaching a trigger release point; d.a sludge concentration/storage volume comprising at least one wallextending upward to form an upper opening, the wall having a heightsubstantially above the trigger release point and substantiallyisolating the sludge volume from the charge chamber except for the upperopening; e. wherein an inlet to the sludge volume is at a height whichallows pressure within the media filter during a filtration stage tomove water above the wall height and into the sludge volume.